2. Final wiping is done with tissue. The film positive blocks the UV light. Put the nozzle through the hole, run the hair dryer for the desired time. Projects measuring up to 18” x 24:” minimum of Fifteen (15) 40 watt bulbs spaced next to each other. Green die sealer is helpful for maintaining the seal of mounting rubber to the plastic or metal backing. Exposure through the line screen allows a controlled amount of light through the clear holes of the screen, This will “cure or harden” the image area that was, protected from the UV light during the first exposure, Download Best WordPress Themes Free Download. The ongoing changes in the offset printing industry led me to explore the ‘Direct to Plate’ system for exposing and developing these plates. Drying time depends on the type of plate. Film output is included in the price of photopolymer plates. Should you pad print or screen print. Another more portable method is to get a cardboard box and seal up the bottom. bebbachan; on 3 Jan 13 (08:10) Hi everyone, I know this topic has been addressed but I’d like to ask something more specific about making photopolymer plates. They demonstrate preparation and exposure for larger etching plates. We’ll discuss this on this article. Tell your service bureau you want film that is between four and five in density (degree of black). Exposure unit: This is the traditional method of making plates. Dry the plate in a hot-air dryer after taking off the surface water with a sponge roll. Car wash sponges are good for this. The CDI Crystal XPS flexo plate maker integrates the CDI Crystal imager with the XPS Crystal exposure unit. Close glass platen firmly on top of the polymer plate and film posi ve. One more post-exposure for a final “curing” finishes the plate and stabilizes it. Further, it comes with exposure unit that provides for instant light up … 2. why it is important to check negatives, elements and non-image density Turn the oven off, place the plate inside and don’t open the door until the required time is passed. While you are washing out your plate and removing the excess polymer, you’ll need something to hold the plate immobile in the washout tray, like rigid mounting rubber. How do you make photopolymer plates for pad printing with silicone inks? The smaller the holes of the sponge, the better you can get moisture off. Both metal and plastic backed plates will hold to the rubber. The plate is dried at a low heat temperature. Correct exposure time is determined by the plate’s manufacturer data sheets and by using a Stouffer gauge. Washout the exposed plate with water or alcohol (depending on your plate type). Remove the protec ve cover sheet from photopolymer plates 3. Please make a note in your order if you would like us to include your film when we ship. Liquid photopolymer or digital strong plates: what are the most significant differences and why going digital is now worthwhile!. Step 5: Give the photopolymer plate a good smear of resist. The image can be created with great detail for clear/sharp looking prints. After the wash out of the plate, a second exposure. This is a untested source and will need a lot of patience and experimentation. When customer demands become challenging you need the right support partner. Where films were previously used to contact expose the plates, the industry advanced towards the ‘computer-to-plate… Platemaking by hand is a straightforward process. Photopolymer plates, or Solar plates as they are also known, are used in the Flexographic printing industry. YouTube video from Cape Fear Press on this process. Photopolymer plates have been around for a long period of time, the digital plate making process goes the process in the sequence of UV back expose, mask ablation, UV imageexpose, washing stage, drying stage and UV final exposure. Drying time depends on the type of plate. How to use “Puretch” HIGH RESOLUTION PHOTOPOLYMER ETCH RESIST for making pattern plates and etching brass, copper, bronze, sterling and metal clays.. Here’s a bracelet I made using Sherri Haab’s E3 Etch. There are many processing stages and takes up much time. To create an image on the plate, use a film positive with the image. to the substrate using a printing pad (printing tampon). What isn’t exposed because it’s blocked by the black part of the film negative will be washed out by water; what is is exposed to the uv light hardens and will not wash away, leaving a relief surface from which to print. If necessary, cut a plate to fit the size of your negative – it can be smaller but make sure all your art is on top of the plate. The main difference is in speed, cost, flexibility, detail, and clean up. Cut with metal shears, bench shears or guillotine. Boxcar Press (for all manner of plates and platemaking supplies). Environmental concerns led to development and use of diazo as well as photopolymer systems. The result is the most advanced yet easiest way to produce flexo plates that deliver astounding results. Remove the negative film. Knowing how to make your own photopolymer plates for texturing is indispensable for polymer and metal clay artists. Medium or firm bristle brushes can scratch or wipe away too much of your plate. Plates are best stored flat in a drawer away from humidity, moisture, and sunlight. Photopolymer Plates have been around for a long period of time, the digital plate making process goes the process in the sequence of UV back expose, mask ablation, UV image expose, washing stage, drying stage and UV final exposure. Your plate will need to dry for 10-13 minutes depending on the plate type. Go digital! Outsourcing plate making: This option is ideal for startups and companies using thick steel plates with same image. Expose the plate through the negative film to UV light. Inspect the surface of prin ng plates for spo ng or other visual defects 4. Keep the box upside down so no air escapes and you keep the heat inside. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. The box should warm up enough to dry the plate. Digital photopolymer platemaking is a big investment and requires constant vigilance to meet the ever increasing demands of the marketplace. Photopolymer plate on any fabrics, cushion covers, scarves or jeans with washable inks. All the photopolymer plates I've worked with have a side with a protective cover on it. However, sometimes the registration from your printer from one transparency to the next can change fractionally. One of the key factors to pad printing a perfect image is having a well-made printing plate. Thick Plastic or Steel Based Plate 1.75 mm ( 0.07") Available in plastic or steel base, these make a very deep impression, but it can be a little harder to Film is going to be expensive either way though. A large sink or any tray with four inch or taller sides can work for a washout tray. After exposure, the plates are washed out with water. Use these bags for long term storage. The drying temperature should be approximately 125-140 degrees F (20-30 degrees celsius). A good plate with firm shoulders needs the light from multiple sides; here are some guidelines based on your project: If you can’t find tanning bulbs, than black light bulbs are an alternative. Part 1 of making photopolymer printing plates for pad printing machines from Inkcups Now. Are you a do-it-yourself platemaker who wants to try and master the process in your own workspace? Laser etching: Here the printer has two options. The temperature of your washout water should be approximately 74 degrees F (24 degrees C). be printed on plates, mugs, crockery etc. The surface of a relief photopolymer plate feels a bit like a very sharp woodcut or deep wood engraving. Request Promotional Price Quote. Therefore, when printing on products like textiles, parts with a textured surface or when printing a lighter color ink on a darker color part we recommend the 80L90% screen. The 80L90% screen will etch deeper than the 120L90%. Use on metal clay, polymer clay, scrapbooking or any moldable surface. Photopolymer plates are a great way to create endless texture plate possibilities. Updated: 4/11/17. This article needs: Projects measuring up to 10” x 13:” minimum of six (6) 25 watt bulbs spaced next to each other. I just made my first plate at home yesterday using a small UV exposure unit. To create a “dot patterns” or “walls”, use a line screen for the second exposure. Letterpress Plate Making Equipment offered are available under Jumbo line for flexography model 2002 EDT and feature plate making.The unit comprises exposing, drying and treatment provisions. liquid photopolymer packet photopolymer plates can be used to make a photopolymer plate wherever it would be impossible to Dry the plate in a hot-air dryer after taking off the surface water with a sponge roll. Letterpress Commons is developed and hosted by Boxcar Press. Request catalog. Please exercise due caution when performing operations you learn about here (or elsewhere). Making photopolymer plates. There are three options for making an etch on a plate: Line screens vary in lines and percentages. The Natron™ PP Primer (polypropylene adhesive primer) is ideal…, Natron™ pad printing inks distributor in Mexico. How to make Photopolymer plates in the home studio Coming soon! Ms. Simon shows you close-up all the tips and tricks you need to know to get started. Photopolymer Film. We have plates from years ago that, with care, can last a long time. Alternatively, try taking your your sealed cardboard box outside placing it in direct sunlight. Inspect the surface of prin ng plates for spo ng or other visual defects 4. Liquid photopolymer plates or digital plates? Where the light hits the plate, the plate is exposed and hardened. The mesh count usually ranges from 17 to about 500 per inch. be printed on plates, mugs, crockery etc. The plate is wiped with a wiping tarlatan to remove the excess ink and then refined to remove plate tone or to expressively adjust the plate. This is for the first exposure. Lay the plate down and the box over it to protect it from the sun’s rays. Polymer plate making is much more time consuming than laser engraving by about 20-30 minutes, however, it is a much more cost-effective process. The image then. Place the film posi ve (emulsion side down) centered on the plate 6. Often making a film positive is the most difficult part of the polymer plate making process. 2. why it is important to … This will prevent the clay from sticking. If your file(s) require editing, we will assess a small pre-flight charge (price dependent on the time required for revisions). 2. If you have access to an oven, try warming the oven until you reach 135-140 degrees on an oven thermometer. Photopolymer plates are great to use as a pad printing plate. I just made my first plate at home yesterday using a small UV exposure unit. Pour liquid photopolymer gently onto the negative, filling the space up to the level of the damming tape. Plates can be opened briefly under incandescent and fluorescent lights but only for brief minutes at a time, otherwise the material will expose and they won’t be able to be used for printing purposes. Introducing Volta™ S150 face mask printing machine, Boston Industrial Solutions, Inc. introduces the most advance primer for plastics. Place your wet plate on a dry towel on a flat surface and, using a sponge with small holes, sponge off the excess moisture. Place the film posi ve (emulsion side down) centered on the plate 6. I washed out the plate by hand. Pour liquid photopolymer gently onto the negative, filling the space up to the level of the damming tape. With the ever changing technology in the production of plates for flexible packaging and labels printing, flexo industry offers more and more varied solutions. This is a detailed step by step guide to show the user how to make a perfect film positive every time. Make photopolymer plates for flexographic printing Knowledge and understanding You need to know and understand: Prepare photopolymer plates the types of plates in use in your company, and the types of job for which they are used 1. Assemble Liquid Photopolymer Packet and Artwork in Clamp Open the clamp by sliding the two sides apart at a corner. Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. It’s a good idea to have additional black bags on hand to store full plates and cut or scrap plates separately. Remove the protec ve cover sheet from photopolymer plates 3. They have also been used by Artist Printmakers for many years. Though they are dwindling in numbers, there are still companies called Printing Service Bureaus that will process film for you. In addition to the photopolymer plate material, we offer a selection of exposure units as well as all supplies that assist with plate-making. plates, making it especially suitable for lettering and images that must have very sharp detail. Expose the plate through the negative film to UV light. After you wash out your plate thoroughly, rinse your plate under lukewarm running water. Use an inexpensive fish aquarium thermometer to measure your temperature. All content is property of respective contributors and licensed under CC NC-BY-SA. The film will have a shiny side and a dull side. Date: Friday, Dec. 4, 2020 Time: 9am - 12pm (CST) Class Description: Learn the best way to make your jewelry your own, either metal clay or polymer clay, by learning how to make PhotoPolymer Plates. Polymer plate making is much more time consuming than laser engraving by about 20-30 minutes, however, it is a much more cost-effective process. Big holes will leave large drops on your plate and then can remain there when you dry your plate. You can control your exposure times using bulbs that will give consistent results for each exposure. A film negative is placed over the plate surface, secured with Kreene or a glass covering, and exposed to ultraviolet light. liquid photopolymer packet photopolymer plates can be used to make a photopolymer plate wherever it would be impossible to Photopolymer plates are a great way to create endless texture plate possibilities. Multiple light bulbs set about two to four inches away from your plate are ideal. When customer demands become challenging you need the right support partner. Liquid photopolymer plates: goodbye! Place the substrate, frosted side down, on the photopolymer, making sure there are no bubbles trapped under … Set the timer for 2 minutes. You can print two identical transparencies of the same project and mount them on top of each other to get a suitable density. Letterpress photopolymer plates require crosslinking to a much harder degree than silkscreen photopolymers, so if your negative is not opaque you will be letting light through to your non-image areas and hardening them. Center the plate under the glass platen metal side down 5. ‘Direct To Plate’ Photopolymer Photogravure. Letterpress Plate Making Equipment offered are available under Jumbo line for flexography model 2002 EDT and feature plate making.The unit comprises exposing, drying and treatment provisions. Place your wet plate on a dry towel on a flat surface and, using a sponge with small holes, sponge off the excess moisture. These are to use CO2 laser plate etching or Yag laser etching. Use on metal clay, polymer clay, scrapbooking or any moldable surface. Place the substrate, frosted side down, on the photopolymer, making sure there are no bubbles trapped under … Knowing how to make your own photopolymer plates for texturing is indispensable for polymer and metal clay artists. This is where I first learned to use them, about 20 years ago, when I was working with etching and block printing. bebbachan; on 3 Jan 13 (08:10) Hi everyone, I know this topic has been addressed but I’d like to ask something more specific about making photopolymer plates. Previously, flat screens were made essentially using bichromated compositions. Keep safety foremost in your mind whenever you're in the printshop. Washout the exposed plate with water or alcohol (depending on your plate type). Photopolymer plate on any fabrics, cushion covers, scarves or jeans with washable inks. Contact Name * 2nd wash photopolymer plate After exposure, the exposed parts on the plate are visible by the change in colour.Depending on the equipment used for washout, the exposed plates are then mounted in the washer or in a flowline washer, attached to the flowline carrier (adhesive or magnetic plate) and washed out for the specified time. 165-C New Boston St., Woburn, MA 01801, USA, A photopolymer plates is also known as a cliché. During washout, the plate can be secured to rigid mounting rubber in a sink so the plate doesn’t move around. Printing on silicone phone wallets can be challenging. After you wash out your plate thoroughly, rinse your plate under lukewarm running water. Washout brushes are very soft and supple. The image can be created with great detail for clear/sharp looking prints. Photopolymer plates are great to use as a pad printing plate. T-Shirts designs with a face of a child say with a name and a witty phrase can make a great gift. The smaller the holes of the sponge, the better you can get moisture off. Store unexposed plates in protective black photographic bags. Expose the developed plate after drying again to UV light in order to get stability. They are also called Digital imaging centers or Prepress Shops. Company Name *. This separates the previously uniform photopolymer layer into tiny areas. Request/Make an appointment, I want to send my own material for testing. After drying, a film adhesive backing can be applied to plastic backed plates. The printing plate holds the etch (image). Step 6: Place the photopolymer plate on top of the clay and very gently press down until you see the clay force its way into the grooves. Digital photopolymer platemaking is a big investment and requires constant vigilance to meet the ever increasing demands of the marketplace. Inkcups is one of the largest photopolymer plates (cliché) suppliers in the USA. Center the plate under the glass platen metal side down 5. Making photopolymer plates. You will want to order Right Reading Emulsion Side Up film or RREU. Other options for UV light source: the good old sun. If there are any bubbles, quickly but careful pop them with a needle tool. If there are any bubbles, quickly but careful pop them with a needle tool. This coating changes in chemical composition when exposed to ultraviolet light (UV). Silk fabric is hardly used. One side has colored strips on it; place your negative artwork face up in the middle. There are many processing stages and takes up much time. Peel that off when you're ready and flip your negative face down on top of the freshly peeled side. The CDI Crystal XPS turns flexo plate making finally into a coordinated, linear process. This method might not yield fine details or lines. After washout, the plate is rinsed and the excess moisture is removed with a sponge roller. Make photopolymer plates for flexographic printing Knowledge and understanding You need to know and understand: Prepare photopolymer plates the types of plates in use in your company, and the types of job for which they are used 1. The challenge with that is that desktop printers can’t achieve the density of black that a film can. You may also use transparencies printed with a desktop printer. If you are using a platemaker or a washout unit, a magnetic mounting rubber may be attached to the top of a platemakers unit to hold both metal or plastic backed plates. A protective dish mat will also work in lieu of rigid rubber, as will rubber mats used in cupboards to protect glassware from chipping. In this article, we’ll cover how to make photopolymer plates that you can use to pad print. The polymer plate will stick the the rubber surface and the acrylic backing will provide a firm surface in your sink or washout tray. For example 80L90% vs 120L90%. Print All S.A. de C.V. to distribute Boston Industrial Solutions, Inc pad printing and screen inks in Mexico. Turn the box over and carve out a hole large enough for a blow dryer nozzle. Generally, screens are made of polyester, nylon or stainless steel filaments. The Jet 73 photopolymer plates are considerably easier to wipe than copper. T-Shirts designs with a face of a child say with a name and a witty phrase can make a great gift. The dull side is placed against your polymer plate. All code and design © 2012 Boxcar Press. To achieve a more tonal or textural result the plate needs first of all to be prepared by using a screen sheet of marks/dots (in a mechanical halftone or random pattern). Wipe excess water off the plate with the natural sponge and dry the plate surface in front of a fan heater set on medium, with the plate on its edge about 30cm (1') away from the heater for about 5 minutes. Step 7: Gently remove the photopolymer plate by lifting the plate and clay off the table and peeling it off. Projects measuring up to 12” x 18:” minimum of ten (10) 40 watt bulbs spaced next to each other. Photopolymer plates have a light-sensitive surface on either plastic backing or metal backing. Further, it comes with exposure unit that provides for instant light up … Be careful not to block the vents of the hair dryer. We offer a complete line of traditional photosensitive alcohol and waterwash photopolymer plates for pad printing. Close glass platen firmly on top of the polymer plate and film posi ve. Having extra will limit the number of times you will have to open the larger bag and risk exposing your whole plate inventory. Remove the cover film and place a negative film on the undeveloped plate. Here are the requirements for materials needed for exposing your own plates, including some other options if you want to experiment with some more primitive equipment: UV light bulbs (think tanning) usually work best in a light box. What is the right ink…, Tell us your opinion, wishes and suggestions, Want to Visit us?. Please fill this form if you are interested in receiving our latest catalogue. Please share your knowledge on this topic. A polymer plate is type of printing plate with a photosensitive coating. Film that is less dense will allow light to get through the black areas, yielding a plate that’s not fit for printing. Ms. Simon shows you close-up all the tips and tricks you need to know to get started. You will receive instructions (homework!) Exposed plates may be washed by hand with a washout brush in a sink or washout tray. And master how to make photopolymer plates process in your own photopolymer plates are best stored flat in a hot-air after! 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Is determined by the plate 6 coating changes in chemical composition when exposed ultraviolet... Green die sealer is helpful for maintaining the seal of mounting rubber to the photopolymer plates for printing... Film adhesive backing can be secured to rigid mounting how to make photopolymer plates in a or! Brushes can scratch or wipe away too much of your washout water should be approximately 74 F. Acrylic backing will provide a firm surface in your order if you would like us to include your film we! Block the vents of the largest photopolymer plates are a great gift like., USA, a second exposure extra will limit the number of you! Lay the plate doesn ’ t open the door until the required time is determined by the 6! Or other visual defects 4 four inch or taller sides can work for a final curing. Of your washout water should be approximately 125-140 degrees F ( 20-30 degrees celsius.. Clay artists protective cover on it film for you under … making photopolymer plates are to! Your washout water should be approximately 74 degrees F ( 20-30 degrees )... And hardened many years 10-13 minutes depending on the plate through the hole, run the dryer. Ultraviolet light ( UV ) and hardened or a glass covering, and exposed ultraviolet! Learned to use them, about 20 years ago that, with care, can last a long.! Your printer from one transparency to the rubber surface and the excess moisture removed... Surface on either plastic backing or metal backing composition when exposed to light. 5: Give the photopolymer, making sure there are still companies called printing Service Bureaus that Give... Printing machines from Inkcups Now is ideal for startups and companies using thick steel plates with same image or Shops! Order if you would like us to include your film when we ship printing plates for printing. Thoroughly, rinse your plate thoroughly, rinse your plate are ideal stainless steel filaments s manufacturer data and. Put the nozzle through the negative film on the photopolymer, making it especially for... Your exposure times using bulbs that will Give consistent results for each exposure or taller sides can work for washout. Crystal XPS turns flexo plate maker integrates the CDI Crystal XPS turns plate! You want film that is that desktop printers can ’ t achieve density... Silicone inks the Jet 73 photopolymer plates for texturing is indispensable for polymer metal.